Billy Goat Vacuum Cleaner HTR1602V User Manual

OPTIONAL ACCESSORIES  
2
1
INTAKE  
R
HOSE KIT TR P/N 810509 Standard on TR  
units. [8"(203mm) x 12.5' (3.8m)]  
HOSE KIT HTR P/N 810896 Standard on  
HTR units. [10"(254mm) x 12.5' (3.8m)]  
HOSE COUPLER KIT 8" (203mm) TR  
P/N 810525 Quick release coupler joins 2  
hoses together to increase vacuuming  
distance and allows hoses to be separated  
for storage.  
HOSE CONNECTOR KIT 8" (203mm) TR  
P/N 810524  
HOSE CONNECTOR KIT 10" (254mm) HTR  
P/N 810776  
For permanently connecting 2 hoses together  
to increase vacuuming distance .  
ALL MODELS  
EXHAUST  
EXHAUST EXTENSION KIT P/N 810637  
Increases exhaust height 11"(280mm) for  
loading debris into elevated locations.  
EXHAUST HOSE KIT P/N 811206  
[6"(152mm) x 10' (3.0m)] Quick release  
coupler and hose increases exhaust distance.  
EXHAUST HOSE COUPLER KIT P/N 811207  
[6"(152mm)] Quick release coupler joins 2  
hoses together to increase vacuuming  
distance and allows hoses to be separated for  
storage.  
EXHAUST HOSE CONNECTOR KIT  
P/N 800336 [6"(152mm)] Permanently joins  
2 exhaust hoses together to increase  
exhaust distance.  
T h a n k Yo u fo r S e l e c t i n g  
PANEL FILTER KIT P/N 810584 Provides air  
filter panel for use on truck and trailer  
mounted debris enclosures.  
The Powerful TRUCK LOADER VACUUM  
PORTABLE DEBRIS BAG P/N 810660  
3
3
1.3 yds. (1.0m ) or 28.4 bushels (1000L).  
For portable use. Several bags can be filled  
and left for later pickup.  
Operator Owner's Manual  
HTR1602V, TR1304H, TR1104  
Specifications  
3
TR1304H  
TR1104  
HTR1602V  
ENGINE: H.P.  
ENGINE: WEIGHT  
ENGINE: TYPE  
16 H.P. TWIN OHV VANGUARD GUARD 13.0 HP (10.68 kW)  
11.0 HP (9.04 kW)  
52.0 lbs. (23.6 kg)  
B & S 4 cycle Intek I/C  
4.0 qt. (3.8 L)  
79 lbs. (35.83 kg)  
68.4 lbs. (31 kg)  
HONDA 4 cycle  
6.9 qt. (6.0 L)  
Briggs & Stratton 4 Cycle IC Twin  
ENGINE: FUEL CAPACITY 9 qt.(8.52 L),Float feed carb.& fuel pump  
ENGINE: OIL CAPACITY  
1.75 qt. (1.66 L), Oil pump w/filter  
1.16 qt. (1.1 L)  
0.875 qt. (0.8 L)  
UNIT & NOZZLE WEIGHT:  
HOSE WEIGHT:  
TOTAL SHIPING WEIGHT:  
247 lb (112 kg)  
27 lb (112.2 kg)  
302 lb (136.9 kg)  
214.2 lb (97.2 kg)  
14 lb (6 kg)  
262 lb (118.8 kg)  
198 lb (89.8 kg)  
14 lb (6 kg)  
246 lb (111.5 kg)  
UNIT SIZE:  
OVERALL LENGTH: HTR 36.5"(0.93m) / TR 35"(0.89M) OVERALL WIDTH: 24.25" (0.62m)  
OVERALL HEIGHT: 66" (1.68m)  
Page 1 of 12  
Part No. 811202  
Form No. F072402A  
 
9
GENERAL SAFETY  
For your safety and the safety of others, these directions should be followed:  
Do not operate this machine without first reading  
owner's manual and engine manufacturer's manual.  
·DO NOT operate without discharging exhaust into enclosed  
container.  
·DO NOT operate during excessive vibration.  
·DO NOT remove hose until engine has been turned off and has  
come to a complete stop.  
Use of Ear Protection is recommended while  
operating this machine.  
Use of Eye and Breathing protection is recom-  
mended when using this machine, especially in dry  
and dusty conditions. Optional bag cover directs dust  
toward ground, away from the operator.  
·DO NOT operate machine with hose or exhaust elbow removed.  
·DO NOT use this machine for vacuuming exclusively sand,  
dust, fine dirt, rock, glass, string like material, grain, rags,  
cans, metal, bark or water.  
·DO NOT operate this machine on slopes greater than 20%.  
·DO NOT pick up any hot or burning debris, or any toxic or  
explosive material.  
·DO NOT place hands or feet inside nozzle intake opening,  
near debris outlet or near any moving parts.  
·DO NOT start engine without hose and exhaust elbow  
connected firmly in place to housing and exhaust outlet.  
·DO NOT allow children to operate this equipment.  
10  
ASSEMBLY  
5. ASSEMBLE hose to housing of main unit and securely tighten knob  
(item 13), that is preassembled to housing front plate.  
Read all safety and operating instructions  
before assembling or starting this unit.  
6. ASSEMBLE handle loop nozzle (item 82), to nozzle handle using  
screw cap (item 80), washer (item 6) and lock nut (item 5). Adjust  
handle loop to desired height and angle and securely tighten in place.  
7. ASSEMBLE nozzle handle (item 78), to nozzle (item 77), using  
screws (item 80), washers (item 79), washers (item 4) and lock nuts  
(item 5).  
8. ATTACH assembled nozzle to hose using hose clamp (item 60).  
Before tightening hose clamp, position nozzle handle upward when hose  
is stretched to prevent twisting load on hose assembly during operation.  
9. ASSEMBLE tube square boom (item 51), to boom pivot (item 50),  
using chain loop assembly (item 54), washers (item 4) and lock nut  
(item 52).  
10. ASSEMBLE remaining chain loop assembly (item 54), to end of tube  
square boom (item 51) using washer (item 4) and lock nut (item 52).  
11. SLIDE boom assembly into square tube on front of housing.  
12. ASSEMBLE hose bands (item 56) around hose and onto chain loop  
assemblies on boom assembly using screws (item 55) and lock nuts  
(item 52) (see ADJUSTING HOSE BOOM on page 5).  
PUT OIL IN ENGINE BEFORE STARTING.  
Your Billy Goat is shipped from the factory in one carton and is  
completely assembled except for the exhaust elbow, exhaust flapper,  
nozzle, handle loop for nozzle, hose booms, hose bands, hose coupler,  
hose clamps and related hardware.  
1. ASSEMBLE exhaust elbow (item 10), to main unit and firmly tighten  
knobs (item 13), that are preassembled to main unit.  
2. ASSEMBLE flapper (item 8), to exhaust elbow (item 10), using  
carriage bolt (item 9), knob (item 7), washers (item 6) and lock washers  
(item 11).  
3. SECURELY ATTACH unit to tailgate of a truck or to a trailer, so that  
the exhaust discharges into an enclosed container.  
4. ATTACH hose to hose coupler (item 59), using hose clamp (item 60)  
NOTE: This unit is equipped with a unidirectional hose. Assemble hose  
so that interior hose material seams face toward unit.  
11  
PACKING CHECKLIST  
Boxing Checklist  
TR MODELS  
These items should be included in  
your carton. If any of these parts are  
missing, contact your dealer.  
Check  
Per Model  
Briggs & Stratton 11 HP  
Exhaust Elbow TR 811191  
Engine  
Manual Per  
Model  
10  
Honda 13 HP  
Exhaust Elbow HTR 811196  
HTR MODELS  
Boom Square Arm 810875  
Boom Pivot WA 810870  
51  
50  
Briggs & Stratton  
Vanguard-Twin 16 HP  
Per Model  
Band Hose Boom 8" (203mm) TR  
810880 Qty. 2  
Per Model  
Hose 8"x 12.5' TR  
P/N 810523  
56  
Band Hose Boom 10" (254mm) HTR  
810868 Qty. 2  
Per Model  
Hose 10"x 12.5' HTR  
P/N 810705  
Coupler Weld Assy. 8"(203mm)  
TR 811170  
Coupler Weld Assy. 10" (254mm)  
HTR 811179  
Per Model  
59  
Handle Loop Nozzle  
P/N 811019  
Hose Clamps 8"(203mm) TR  
810566 Qty. 2  
60  
Hose Clamps 10" (254mm) HTR  
810706 Qty. 2  
Parts Bag &  
Literature Assy  
P/N 811065  
Handle Nozzle 811020  
TR and HTR  
Per Model  
78  
77  
Parts Bag  
& Literature  
Assy  
Nozzle 8"(203mm) TR 811007  
Nozzle 10" (254mm) HTR 811005  
Page 3 of 12  
 
Part No. 811202  
Form No. F072402A  
13  
12  
CONTROLS  
PARTS BAG & LITERATURE ASSY P/N 811201  
Throttle Controls  
Start  
position  
Washer 5/16  
Fender  
8172020 Qty. 4  
Literature Checklist  
79  
4
Honda  
START  
Units have  
frame  
Check  
Owner's  
Manual  
811202  
Owner's  
Manual  
mounted  
throttle  
controls as  
shown  
Washer 5/16 SAE  
8172008 Qty. 4  
Check  
here.  
Literature  
Parts Bag  
811203  
Literature  
Parts Bag  
Chain Loop Assy  
810878 Qty. 2  
STOP  
54  
Nut Lock 1/4-20  
8160001 Qty. 4  
52  
5
Stop  
position  
Check  
Literature  
Literature  
HTR / TR  
Accessories  
HTR / TR  
Accessories  
811208  
Briggs Vanguard Units  
have an engine mounted  
throttle control.  
Nut Lock 5/16-18  
8160002 Qty. 3  
Engine  
Stop  
Switch  
Check  
Warranty  
Card  
400972  
Washer 5/16 FLAT CUT  
8171003 Qty. 1  
Warranty  
Card  
6
Start  
position  
Screw Cap 5/16-18 x 1 1/2  
8041030 Qty. 3  
EU Declaration  
of Conformity &  
EU Distributor  
List 811204  
Check  
80  
55  
EU Declaration  
of Conformity  
& EU  
Distributor List  
Screw Cap 1/4-20 x 1 3/  
4 8041009 Qty. 2  
Stop  
position  
14  
INSTRUCTION LABELS  
15  
ENGINE LABELS  
These labels should be included on your Vacuum. If any of these  
labels are damaged, replace them before putting this equipment into  
operation. Item and part numbers are given to help in ordering  
replacement labels..  
Briggs & Stratton Vanguard  
FUEL SHUTOFF  
ON  
STOP  
RUN  
RUN  
CHOKE  
OFF  
DANGER  
ENGINE MAINTENANCE  
1. CHECK OIL LEVEL  
8 HOURS  
2. CHECK & CLEAN AIR CLEANER  
3. CHANGE OIL  
4. REPLACE OIL FILTER  
5. CLEAN COOLING FINS  
25 HOURS  
50 HOURS  
100 HOURS  
100 HOURS  
See Operating and Maintenance Instructions  
Label Danger Keep Hands  
and Feet Away  
Item 3 Part No.400424  
Label Danger Flying Material Label Read Owner's Manual  
Item No. 19 Part No. 810736 Item 15 Part No.830301  
Honda  
OIL ALERT  
WHEN OIL LEVEL LOW,  
ENGINE STOPS IMMEDIATELY.  
READ OWNER'S MANUAL  
USE PROTECTION  
BEFORE OPERATING, MAKE SURE:  
Label Ear Eye Breathing  
Item No. 48 Part No. 890254  
EXHAUST ELBOW IS ATTACHED.  
EXHAUST IS DISCHARGING INTO  
ENCLOSED CONTAINER.  
HOSE IS ATTACHED.  
ALL GUARDS ARE ATTACHED.  
OPERATING INSTRUCTION IS OBTAINED.  
WARNING  
EXPLOSIVE FUEL  
STOP ENGINE AND ALLOW TO  
COOL BEFORE REFUELING.  
H
O
N
D A  
M
O
T O  
R
C
O
., L T D .  
M
A
D
E
I N J A PA  
N
STOP ENGINE AND ALLOW TO  
COOL BEFORE REFUELING.  
KEEP ENGINE CLEAN OF DEBRIS.  
INSPECT MACHINE BEFORE EACH USE AND REPLACE ANY  
WORN AND DAMAGED PARTS.  
Briggs & Stratton  
PROPERLY SECURE EQUIPMENT BEFORE TRANSPORTING.  
NEVER SERVICE UNIT WITHOUT DISCONNECTING SPARK PLUG WIRE.  
USE ONLY A QUALIFIED MECHANIC TO SER VICE THIS MACHINE.  
ABRASIVE DEBRIS WILL SHORTEN UNIT LIFE.  
Label Do Not Fill While Engine Is Hot  
Item 81 Part No.400268  
ON  
Label Caution  
Item 47 Part No.830138  
OFF  
RUN  
CHOKE  
Read and follow Operating  
Instructions before running engine.  
Clean debris from all engine surfaces  
regularly to prevent engine overheating,  
premature failure, or fire.  
Gasoline is flammable. Allow engine  
to cool at least 2 minutes before fueling.  
THIS ENGINE EQUIPPED WITH  
LOW OIL SENSOR, IF ENGINE WILL  
NOT START, CHECK OIL LEVEL  
Label Warning Engine Overheat  
Item 49 Part No.811215  
Engines emit carbon monoxide,  
DO NOT run in enclosed area.  
Part No. 811202  
Form No. F072402A  
Page 4 of 12  
 
16  
OPERATION  
INTENDED USE: This machine is designed for vacuuming  
leaves, grass clippings and other types of organic litter.  
Debris mixed with cans, bottles and small amounts of sand can  
be vacuumed; however, it is not this machine's primary  
purpose. Vacuuming cans, bottles and sand will affect the  
longevity of your machine.  
Do not operate if excessive vibration occurs. If excessive  
vibration occurs, shut engine off immediately and check for  
damaged or worn impeller, loose impeller bolt, loose impeller  
key, loose engine or lodged foreign objects. Note: See parts list  
for proper impeller bolt torque specifications. (See trouble  
shooting section on page 12).  
16.6 HOSE OPERATION TIPS  
THE HOSE IS A REPLACEABLE WEAR ITEM.  
FOR BEST HOSE OPERATION RESULTS, FOLLOW THESE  
RECOMMENDATIONS.  
Keep hose as straight as possible during operation for best  
pick-up and to avoid clogs.  
Avoid sharp bends in hose which will reduce efficiency and may  
promote clogs.  
NEVER DRAG HOSE. Always remove and store hose before  
transporting unit.  
Like all mechanical tools, reasonable care must  
be used when operating machine.  
Inspect machine work area and machine before operating.  
Make sure that all operators of this equipment are trained  
in general machine use and safety.  
PUT OIL IN ENGINE BEFORE STARTING.  
16.1  
STARTING  
SECURE LOADER TO TAILGATE OR MOUNTING:  
ENGINE: See engine manufacturer’s instructions  
for type and amount of oil and gasoline used. Engine must be  
level when checking and filling oil and gasoline.  
ENGINE SPEED: Controlled by throttle lever on the frame  
(16HP Twin on engine). Under normal conditions, operate at  
minimum throttle to accomplish your current cleaning task.  
FUEL VALVE: Move fuel valve to "ON" position (when provided  
on engine).  
fig. 1  
INTAKE HOSE: Must be attached to front plate to start engine.  
CHOKE: Located on engine near engine throttle panel.  
STOP SWITCH: Move to on position (when provided).  
ADJUSTING HOSE BOOM:  
Properly adjusting the boom will prevent most hose clogs from  
occurring and will give optimum vacuum performance by  
keeping hose straight next to housing (see fig. 2).  
THROTTLE: Move remote throttle control to fast position. Pull  
starting rope to start engine.  
IF YOUR UNIT FAILS TO START:  
See Troubleshooting on page 12.  
Boom Assembly  
after hose has  
been stretched.  
16.2  
VACUUMING OPERATION  
EXHAUST FLAPPER: Discharging into enclosed container,  
position exhaust flapper to desired opening and secure  
adjustment knob before starting engine. NOTE: An enclosed  
container must capture all debris delivered into it preventing  
any debris from blowing back onto unit's engine (see page 1  
optional accessories).  
Hose Bands.  
Hose  
Stretch hose  
out before  
clamping.  
NOZZLE: With machine running and fully assembled, move  
nozzle in sweeping motions over debris. For maximum pickup,  
move nozzle close to debris, but without blocking air flow into  
the nozzle (see figure 1). NOTE: Never bury nozzle into debris.  
fig. 2  
Page 5 of 12  
 
Part No. 811202  
Form No. F072402A  
OPERATION continued  
16  
16.6  
HOSE OPERATION TIPS continued  
UNCLOGGING A CLOGGED HOSE:  
With engine running and unit secured to tailgate, fully stretch  
hose in a straight line to dislodge the clog.  
If the clog will not clear, turn unit off, and allow engine to come  
to a complete stop. Remove hose and manually clear hose  
clog.  
UNCLOGGING A CLOGGED HOUSING OR  
EXHAUST ELBOW:  
Turn engine off and wait for impeller to come to a  
complete stop. Disconnect spark plug wire.  
Danger, the clog may contain sharp materials.  
Wearing durable gloves, clear the clog.  
Reconnect spark plug wire.  
HOSE LIFE:  
To increase hose life, periodically rotate hose and reposition  
nozzle and coupler on front plate of unit. This increases hose  
life by keeping hose from wearing only on one side.  
HEAVY DEBRIS REMOVAL  
TILT NOZZLE FORWARD TO PICK UP DIFFICULT DEBRIS.  
Page 6 of 12  
 
Part No. 811202  
Form No. F072402A  
OPERATION continued  
16  
16.4  
HANDLING & TRANSPORTING:  
ALWAYS REMOVE LOADER FROM TAILGATE OR MOUNT-  
ING BEFORE TRANSPORTING OR OPENING TAILGATE.  
Using two people to lift machine is recommended. Lift holding  
the rear handle and front of frame. Secure in place during  
transport.  
HOSE: DO NOT drag the hose with vehicle.  
16.5  
STORAGE  
Turn fuel supply off when unit is not in use.  
Never store engine indoors or in enclosed poorly ventilated  
areas with fuel in tank, where fuel fumes may reach an open  
flame, spark or pilot light, as on a furnace, water heater,  
clothes dryer or other gas appliance.  
If engine is to be unused for 30 days or more, prepare as  
follows:  
Be sure engine is cool. Do not smoke. Remove all  
gasoline from carburetor and fuel tank to prevent gum deposits  
from forming on these parts and causing possible malfunction  
of engine. Drain fuel outdoors, into an approved container, away  
from open flame. Run engine until fuel tank is empty and  
engine runs out of gasoline.  
NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable  
alternative in minimizing the formation of fuel gum deposits  
during storage. Add stabilizer to gasoline in fuel tank or storage  
container. Always follow mix ratio found on stabilizer container.  
Run engine at least 10 min. after adding stabilizer to allow it to  
reach the carburetor.  
HOSE STORAGE: Storing hose in a covered area, out of  
sunlight and heat will prolong hose life. Do not store hose  
where it could be stepped on or where other objects could crush  
or damage hose.  
Page 7 of 12  
 
Part No. 811202  
Form No. F072402A  
17  
MAINTENANCE  
17.1  
IMPELLER REMOVAL  
Use only a qualified mechanic for  
any adjustments, disassembly or any  
kind of repair .  
1. Wait for engine to cool and disconnect spark plug.  
2. Disconnect hose from unit.  
3. Remove boom assembly.  
4. Remove cable assy. interlock (item 43), from front plate of  
assembly (item 41).  
WARNING: TO AVOID PERSONAL INJURY, ALWAYS  
TURN MACHINE OFF, MAKE SURE ALL MOVING  
PARTS COME TO A COMPLETE STOP.  
5. Remove front plate assembly (item 41).  
6. Remove impeller bolt and lock washer.  
7. Pull the impeller outward. If impeller slides freely, proceed to  
(steps 10 to 14 for TR units or to step 14 for HTR units). If not,  
complete steps 8 thru 9 as required.  
DISCONNECT SPARK PLUG WIRE  
BEFORE SERVICING UNIT.  
8 . Place two crowbars between impeller and housing on opposite  
sides. Pry impeller away from engine until it loosens. Using a  
penetrating oil can help loosen a stuck impeller.  
ENGINE: See engine manufacturer  
operator's instructions.  
9. If the impeller does not loosen, obtain a 1” (25.4mm) longer bolt  
of the same diameter and thread type as the impeller bolt. Thread  
longer bolt by hand into the crankshaft until bolt bottoms. Using a  
suitable gear or wheel puller against the bolt head and the impeller  
back-plate (near the blades), remove impeller from shaft.  
10. [TR ONLY] Remove engine base mounting bolts, and nuts.  
11. [TR ONLY] Access engine bolts on inside of housing that  
connect engine face to the fan housing. Bend ends of lock clip away  
from bolt heads and remove bolts.  
12. [TR ONLY] Slide engine shaft out of impeller.  
13. [TR ONLY] When impeller is free of the engine shaft, align  
impeller with opening, and diagonally lift impeller out of housing.  
14. Using a new impeller bolt and lockwasher (and engine bolt lock  
clip, TR only), reinstall (engine for TR only) and new impeller in  
reverse order.  
RECONNECT SPARK PLUG WIRE,  
GUARDS AND HOSE BEFORE START-  
ING ENGINE.  
Remove and Service foam air cleaner and inner air filter every 25  
hours of use or every 10 hours or less for extremely dusty condi-  
tions (see engine manual).  
Keep engine and engine cooling fins clean from dust and debris  
build-up.  
Replace any worn or damaged parts as required.  
DO NOT operate if excessive vibration occurs. If excessive vibration  
occurs, shut engine off immediately. Remove spark plug wire and  
check for damaged impeller, loose impeller bolt, loose impeller key  
or lodged foreign objects. Refer to parts list (item 16) on page 11 for  
proper torque specifications.  
15. Tighten impeller bolt. Torque HTR1601V and TR1303H impeller  
.
bolt to [ 50 Ft. Lbs. (68 N m)] and TR1103 to [ 60 Ft. Lbs. (81.4  
.
N m)] (see item 16 on page 11).  
16. Reinstall spark plug wire.  
ENGINE  
When servicing engine refer to specific manufacturers engine  
owner's manual. All engine warranty is covered by the specific  
engine manufacturer. If your engine requires warranty or other  
repair work contact your local servicing engine dealer. When  
contacting a dealer for service it is a good idea to have your  
engine model number available for reference(See table page 11).  
If you can not locate a servicing dealer in your area you can  
contact the manufacturers national service organization.  
To reach:  
Briggs & Stratton: 800-233-3723  
American Honda: 800-426-7701  
Page 8 of 12  
 
Part No. 811202  
Form No. F072402A  
17  
MAINTENANCE continued  
Follow these hourly  
maintenance intervals.  
17. 3  
INTERLOCK SYSTEM  
Maintenance Schedule  
17. 2  
Every  
Use  
Every 5 hrs Every 10 Every 25  
hrs  
Maintenance Operation  
or (Daily)  
hrs  
With hose coupler installed (as shown in Fig. 4) the switch is open  
& engine is not grounded out, allowing engine to run.  
Engine (See Engine Manual)  
Check for excessive vibration  
Clean Hose  
HTR1602V SYSTEM  
INTERLOCK  
SWITCH  
Item 43  
Keep engine free of debris  
Inspect for loose parts  
Spark Plug  
Spark Plug  
Inspect for worn or damaged parts  
Grease (see page 10)  
A
ENGINE  
SWITCH  
TR1104H SYSTEM  
OIL  
ALERT  
MAINTENANCE HISTORY  
Date of Service  
IGNITION  
SWITCH  
Service Performed  
SPARK  
PLUG  
INTERLOCK  
SWITCH  
ITEM 43  
OIL LEVEL  
PLUG  
TR1104 SYSTEM  
THROTTLE  
STOP  
SPARK  
PLUG  
ENGINE  
SWITCH  
INTERLOCK  
SWITCH  
ITEM 43  
Fig. 3  
Fig. 4  
Page 9 of 12  
Part No. 811202  
Form No. F072402A  
 
A
SEE PAGE 9  
MAINTENANCE  
18  
PARTS DRAWING  
R
HTR1602V, TR1304H,  
TR1104  
Page 10 of 12  
Part No. 811202  
Form No. F072402A  
 
19  
* Denotes standard  
hardware item that may  
be purchased locally.  
Parts List  
Denotes parts found in  
parts bag assembly.  
HTR1602V  
PART NO.  
811183  
TR1304H  
PART NO.  
TR1104  
PART NO.  
ITEM  
DESCRIPTION  
QTY  
QTY  
QTY  
1
FLA PPER 10" INTA KE W/LA BEL  
FLA PPER 8" INTA KE W/ LA BEL  
1
- -  
1
-
-
-
- -  
1
-
-
-
- -  
1
-
-
-
811174  
*8041037  
400424  
*8172008  
*8160002  
*8171003  
811123  
811174  
*8041037  
400424  
*8172008  
*8160002  
*8171003  
811123  
2
3
4
5
6
SCREW CAP 5/16-18 x 3 1/4  
LA BEL DA NGER KEEP HA NDS A ND FEET A WA Y  
WASHER 5/16 SAE (11/32 ID x 11/16 OD x 1/16)  
NUT LOCK 5/16-18  
WASHER 5/16 FLAT CUT (3/8 I.D. x 7/8 O.D. x 1/16)  
PLUG 3/4"  
*8041037  
400424  
*8172008  
*8160002  
*8171003  
811123  
1
2
22  
28  
16  
1
1
2
22  
28  
12  
1
2
25  
32  
16  
1
7
8
DEFLECTOR EXHAUST 7"  
811111  
1
811111  
1
811111  
1
9
CARRIAGE BOLT 5/16-18 x 3 1/2  
ELBOW ASSY TR/HTR  
*8024050  
811196  
1
1
*8024050  
811191  
1
1
*8024050  
811191  
1
1
10  
11  
12  
13  
14  
15  
16  
SCREW CAP 5/16-18 x 1 3/4  
TUBE CLAMP  
KNOB  
*8041031  
810953  
400339  
810930  
890301  
1
1
4
1
*8041031  
810953  
400339  
810974  
890301  
1
1
4
1
*8041031  
810953  
400339  
810629  
890301  
1
1
4
1
IMPELLER ASSY (INCLUDES 16(1),17(1),18(1), 20(1))  
LABEL READ OWNER'S MANUAL  
SCREW CAP 3/8-24 x 2" GR 8 [50 Ft. Lbs. (68 N.m)]  
SCREW CAP 3/8 - 24 X 2 1/4 GR 8 [50 Ft. Lbs. (68 N.m)]  
SCREW CAP 7/16 - 20 X 2 GR 5 [60 Ft. Lbs. (81.4 N.m)]  
WASHER LOCK 3/8 TWISTED TOOTH  
WASHER LOCK 7/16 TWISTED TOOTH  
KEY SQ. 1/4 x 2 3/4  
1
1
1
810962  
1
-
-
-
- -  
1
-
-
-
-
-
-
- -  
-
-
-
-
-
-
- -  
- -  
1
810932  
-
-
-
-
-
-
-
-
-
-
-
500188  
1
1
17  
18  
400502  
400502  
1
-
-
-
-
-
-
-
-
-
-
-
-
-
850132  
*9201125  
- -  
1
-
*9201125  
1
- -  
2
-
-
-
KEY SQ. 1/4 X 2 1/4  
LABEL DANGER FLYING MATERIAL  
SPACER IMPELLER  
-
-
-
-
-
*9201123  
810736  
830112  
1
2
1
19  
20  
21  
22  
23  
24  
25  
26  
810736  
830112  
811059  
830533  
811106  
811179  
811120  
*8024045  
2
1
1
2
1
1
2
1
810736  
830112  
1
GUARD MANIFOLD  
GUIDE STARTER ROPE  
FRAME PANEL REAR  
COUPLER HOSE W/GRIP  
-
-
-
-
-
-
-
-
-
-
830533  
811106  
811170  
811120  
2
1
1
2
830533  
811106  
811170  
811120  
2
1
1
2
PAD FRAME SHORT  
CARRIAGE BOLT 5/16-18 x 1 3/4  
CARRIAGE BOLT 5/16-18 x 3 1/2  
SCREW CAP 5/16-18 x 1 3/4  
SCREW CAP 5/16-18 x 2 1/2  
ENGINE 16 H.P. VN W\CONTROL PANEL  
ENGINE HONDA 11HP  
ENGINE BRIGGS 11 HP INTEK I/C  
KNOB  
NUT LOCK W.A.  
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
*8024054  
*8041031  
1
4
*8024054  
1
4
27  
28  
*8041031  
4
1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
*8041034  
810099  
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
430366  
1
-
-
-
-
-
811205  
850154  
800227  
1
2
2
2
2
2
2
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
850154  
800227  
2
2
2
2
2
2
10  
8
3
1
1
2
1
-
2
1
3
2
2
1
1
2
1
1
5
1
-
850154  
800227  
2
2
2
2
2
2
10  
8
-
WASHER 3/4, PLASTIC  
STUD 3/4 -10 x 5 1/2  
SCREW MACHINE #10-24 x 2  
PIN COTTER 1/8 x 1"  
WASHER 3/8 SAE  
800109  
810954  
800109  
810954  
*8059143  
*8197031  
*8172009  
*8160003  
800109  
810954  
*8059143  
*8197031  
*8172009  
*8160003  
*8059143  
*8197031  
*8172009  
*8160003  
*8122082  
811058  
10  
8
NUT LOCK 3/8-16  
SCREW SHEET METAL 1/4 AB x 3/4  
GUARD MUFFLER  
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
BASE ENGINE  
810907  
810907  
811122  
1
2
-
810907  
811122  
1
2
-
PAD FRAME LONG  
811122  
811182  
PLATE FRONT 10" HTR W/INTERLOCK (INCL. 1,2,3,5(2),7,13,43,44,49,59,83,84  
PLATE FRONT 8" TR W/INTERLOCK (INCL. 1,2,3,5(2),7,13,43,44,49,59,83,84,87  
PLUG CAP 1" SQUARE  
-
-
-
-
-
-
-
-
-
811173  
810535  
890443  
850200  
810652  
400332  
830138  
890254  
811215  
810870  
810875  
*8160001  
1
2
1
3
2
2
1
1
2
1
1
5
-
811173  
810535  
890443  
850200  
810652  
400332  
830138  
890254  
811215  
810870  
810875  
*8160001  
1
2
1
3
2
2
1
1
2
1
1
5
-
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
810535  
890443  
850200  
810652  
400332  
830138  
890254  
811215  
810870  
810875  
*8160001  
810705  
CABLE ASSY SWITCH SV  
CLIP-CABLE LIFT  
WASHER-EXTENSION  
SPRING  
LABEL CAUTION  
LABEL EAR,EYE,BREATHING  
LABEL WARNING ENGINE OVERHEAT  
BOOM-PIVOT W.A.  
TUBE-SQUARE BOOM ARM  
NUT LOCK 1/4-20  
HOSE 10" x 12.5' HTR (COMES IN SEPERA TE BOX)  
HOSE 8" x 12.5' TR (COMES IN SEPERA TE BOX)  
CHAIN-LOOP ASSY  
SCREW CAP 1/4-20 x 1 3/4  
BAND HOSE BOOM 10" HTR  
BAND HOSE BOOM 8" TR  
HOUSING ASSY W/LABELS (INCLUDES 5(2), 13(2), 45(2), 46(2), 47, 48)  
NOZZLE ASSY 10" HTR (INCL. 4(2), 5(3), 6, 23, 77, 79(4), 80(2), 82, 83, 84  
NOZZLE ASSY 8" TR (INCL. 4(2), 5(3), 6, 23, 77, 79(4), 80(2), 82, 83, 84  
-
-
-
-
-
-
-
-
-
810523  
810878  
*8041009  
1
2
2
-
810523  
810878  
*8041009  
1
2
2
-
54  
55  
56  
810878  
*8041009  
810868  
2
2
2
-
1
1
-
-
-
-
-
-
-
-
-
-
810880  
810976  
2
1
-
810880  
810976  
2
1
-
57  
58  
810912  
811010  
-
-
-
-
-
-
-
-
-
811009  
1
811009  
1
59  
60  
SPACER ENGINE INTEK  
CLAMP HOSE 10" HTR  
CLAMP HOSE 8" TR  
ELBOW EXHAUST WA  
-
-
-
-
2
-
1
1
1
-
-
-
-
-
-
-
-
2
1
1
1
430355  
1
-
2
1
1
1
810706  
-
811192  
811121  
810927  
-
-
-
-
-
810566  
811192  
811121  
810965  
810566  
811192  
811121  
810965  
61  
62  
63  
PAD FRAME CLAMP TUBE  
SUPPORT PLATE ENGINE / SPACER ENG.  
Page 11 of 12  
Part No. 811202  
Form No. F072402A  
 
19  
* Denotes standard  
hardware item that may  
be purchased locally.  
Parts List  
continued from  
page 11.  
HTR1602V  
PA RT NO.  
*8177012  
TR1304H  
PA RT NO.  
*8177012  
TR1104  
ITEM  
DESCRIPTION  
QTY  
QTY  
QTY  
PA RT NO.  
64  
65  
W A SHER LOCK 3/8  
2
-
2
2
-
-
-
-
-
2
W A SHER LOCK 5/16 EXT. TOOTH  
SCREW CA P 3/8 - 16 X 3/4  
SCREW CA P 3/8 - 16 X 1 1/2 Z P  
SCREW CA P 5/16 - 24 X 3/4 G5  
SCREW CA P 3/8 - 16 x 1"  
SCREW MA CHINE #6-32 x 3/4  
NUT LOCK #6 - 32  
-
-
-
-
-
-
-
*8181008  
*8041048  
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
8041052  
2
-
-
-
*8042026  
*8041050  
*8059094  
*8064003  
811096  
*8041028  
810969  
811098  
2
6
2
2
1
9
1
1
1
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
*8041050  
*8059094  
*8164003  
810917  
*8041028  
810916  
811097  
*8171002  
810904  
6
2
2
1
10  
1
1
1
1
*8041050  
*8059094  
*8164003  
811096  
*8041028  
810969  
811098  
*8171002  
810972  
6
2
2
1
9
1
1
1
1
2
1
A NGLE BRKT R.H.  
SCREW CA P 5/16-18 x 1"  
A NGLE BRKT L.H.  
SPA CER  
W A SHER FLA T CUT 1/4  
CONTROL THROTTLE A SSY  
SCREW MA CHINE 10-24 x 1/2"  
NUT LOCK 5/16-18 THIN HT.  
NOZ Z LE FORMED STEEL 10"  
NOZ Z LE FORMED STEEL 8"  
HA NDLE NOZ Z LE W / GRIP  
W A SHER FENDER 5/16  
SCREW CA P 5 /16 - 18 X 1 1/2  
LA BEL DO NOT FILL W HEN ENGINE IS HOT  
HA NDLE LOOP NOZ Z LE  
GRIP HA NDLE  
*8171002  
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
*8123086  
8161041  
-
-
8161041  
1
811005  
-
1
-
-
-
-
-
-
-
-
-
-
-
811007  
811020  
*8172020  
*8041030  
400268  
811019  
500267  
890132  
811100  
811101  
500282  
890440  
811139  
1
1
4
3
1
1
1
2
1
1
1
1
2
811007  
811020  
*8172020  
*8041030  
400268  
811019  
500267  
890132  
811100  
811101  
500282  
890440  
811139  
1
1
4
3
1
1
1
2
1
1
1
1
2
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
811020  
*8172020  
*8041030  
400268  
811019  
500267  
890132  
811100  
811101  
500282  
890440  
811139  
1
4
3
1
1
1
2
1
1
1
1
2
PLUG CA P  
FRA ME SIDE RIGHT W A TR/HTR  
FRA ME SIDE LEFT W A TR/HTR  
STRA IN RELIEF  
PLUNGER SW ITCH  
TUBE HA NDLE LIFT  
Before Requesting Service Review These Suggestions  
TROUBLESHOOTING  
20  
Problem  
Possible Cause  
Solution  
Will not vacuum or has poor  
vacuum performance.  
Nozzle height too high or too low. Clogged hose or exhaust.  
Excessive quantity of debris.  
Adjust nozzle position. Unclog hose or exhaust (see page 6).  
Allow air to feed with debris.  
Loose or out of balance impeller or loose engine.  
Abnormal vibration.  
Engine will not start.  
Check impeller and replace if required. Check Engine.  
Throttle & / or stop switch in off position. Out of gasoline. Bad or  
old gasoline. Spark Plug wire disconnected. Dirty air cleaner.  
Hose not installed, allowing interlock wire to ground.  
Check stop switches, throttle, and gasoline. Connect spark plug wire.  
Clean or replace air cleaner. Or contact a qualified service person.  
Install hose onto housing.  
Debris locked inside impeller. Engine problem.  
See page 6, Clearing a clogged impeller housing. Contact an engine  
servicing dealer for engine problems.  
Engine is locked, will not  
pull over.  
WARRANTY PROCEDURE  
Engine Service and Warranty  
Contact your nearest engine manufacturer's authorized  
servicing dealer.  
22.1  
22  
Please fill in the WARRANTY CARD and send the upper part to Billy Goat.  
The WARRANTY terms are stated on the lower part which remains with the  
user. Whenever a Billy Goat Machine is faulty due to a defect in material  
and / or workmanship, the owner should make a warranty claim as follows:  
Record your machine model, serial number and  
Serial Plate  
21  
date-of-purchase and where purchased  
The Machine should be taken to the dealer from whom it was  
purchased or to an authorized Billy Goat dealer.  
1803 S. Jefferson  
P.O. Box 308  
Lee's Summit,  
The owner should present the remaining half of the Warranty  
Registration Card, or, if this is not available, the invoice or receipt.  
MO 64063 / USA  
Tel (816) 524-9666  
Fax (816) 524-6983  
R
The Warranty Claim will be filled in by the authorized Billy Goat Dealer,  
who will send it with the faulty part to Billy Goat headquarters.  
Model  
Serial No.  
The Quality / Service department at Billy Goat headquarters will study  
the claim and parts and will notify their conclusions.  
121 dB  
(HTR1602VN  
MODEL)  
The decision by the Quality / Service department at Billy Goat  
headquarters to approve or reject a Warranty claim is final and binding.  
Unit(Weight)  
lbs.  
Engine Power  
kW  
kg  
rpm  
min-1  
Note: To process a Warranty Claim, it is necessary to quote the Model  
& Serial number which11 are printed on the Billy Goat Serial Plate.  
BILLY GOAT INDUSTRIES INC.  
1803 S.W. JEFFERSON STREET / LEE'S SUMMIT, MO 64082-2312 / USA  
Purchased  
from  
Purchase  
Date  
R
PHONE: 816-524-9666 FAX: 816-524-6983  
Page 12 of 12  
 
Part No. 811202  
Form No. F072402A  

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